Automatic 5-axis laser welding machine
The Smart Laser automatic 5-axis laser welding machine is an advanced solution designed for precise and repeatable welding of metal parts in modern industrial production. The five-axis motion system allows the laser head to be guided freely in many directions, making it possible to weld parts with complex geometry and in hard-to-reach places. The concentrated laser beam ensures high quality and neat welds while limiting the heat-affected zone and the risk of material distortion. Process automation guarantees high repeatability of welding parameters, consistent joint quality and a significant increase in work efficiency. The control system allows precise programming of the welding path and adjustment of parameters to the type of material and the characteristics of the part. The Smart Laser welding machine is ideal for series and one-off production, especially in the metal, automotive and construction industries and in the production of precision components. It is a professional solution combining high accuracy, automation, efficiency and modern laser technology.
Description
Features
- Laser power: 2000W
- Laser wavelength: 1080 nm
- Control system: 5-axis
- Laser source: Max Photonics
- Laser type: Fibre laser
- Laser operating mode: Single mode
- Recommended welding thickness: 0.5-3mm
- Welding speed: from 0 to 120 mm/s
- Beam quality: 1.4 M2
- Power adjustment range: 5% - 100%
- Repeatability: ±0.02mm
- Positioning accuracy: ±0.05mm
- Laser source lifetime: approx. 80,000 hours
- Maximum working height: 500 mm
- Maximum working area: 1000 x 600 x 400 mm
- Control system: NC06-PC Riselaser
- Preview: CCD camera with weld preview
- Operating Temperature: 10 - 40 C
- Wire feeder: Automatic
- Rotary attachment: With 180-200 holder
- Fibre cable length: 10 m
- Cooling: water
- Total energy consumption: 8 Kwh
Advantages
- System for the industrial sector
- Easy to control and program
- Simple and reliable to operate
- Flat, linear, arc and freeform welding
- Works 4-8 times faster than traditional methods
- Estimated source service life approx. 80,000 hours
- Welding in various positions
- Light and flexible handheld welding head
- Low operating and maintenance costs
- Welding of very small parts
- Welding of non-ferrous metals
- Automatic wire feeder
- High-strength welds
- High quality, accuracy and repeatability
- High welding speed
- Small heat-affected zone
The Smart Laser 5-axis automatic laser welding machine is an advanced industrial system designed for automatic and semi-automatic welding of metal parts with the highest accuracy and repeatability.
Thanks to fibre technology and multi-axis control, the machine makes it possible to carry out complex welding processes with minimal operator involvement.
It is a solution for companies that want to increase production efficiency, reduce errors and reach a higher level of automation.
5 axes – full control over the welding process
The five-axis system enables precise guidance of the laser head in multiple planes, making it possible to produce even the most demanding welds.
• welding in multiple axes simultaneously
• full control of the motion trajectory
• ability to work on parts with complex geometry
• process repeatability regardless of the operator
It is an ideal solution for series production and demanding industrial applications.
Wide range of welding capabilities
The automatic laser welding machine enables a variety of processes:
• spot welding
• linear welding
• arc welding
• welding along any path
• resistance welding
• sealing
As a result, one machine can handle many technological processes in the company.
Laser technology – speed and quality
Laser welding offers a significant advantage over traditional methods:
• up to 4–8 times higher working speed
• minimal heat-affected zone
• no material distortion
• neat welds without grinding
• high joint strength
Thanks to the high energy concentration, very precise and clean welds can be achieved.
Industrial precision and repeatability
The system offers very high working accuracy:
• positioning accuracy up to ±0.05 mm
• repeatability of ±0.02 mm
• stable operation in continuous mode
• high laser beam quality
These parameters make the machine ideal for series production and demanding industries.
Efficient 2000W laser source
The welding machine is equipped with a Max Photonics fibre source:
• power 2000W
• wavelength 1080 nm
• service life of up to 80,000 hours
• stable operation throughout its service life
Water cooling ensures continuous and safe operation even under intensive use.
Working comfort and easy operation
The system has been designed to be easy to use:
• intuitive control
• quick parameter setting
• process programming capability
• easy to learn
After training, the operator can quickly start working efficiently, even without previous experience.
Applications of the 5-axis welding machine
• series production of metal parts
• automotive industry
• production of steel structures
• electronics industry
• production of precision components
• industrial plants and automated lines
Economy and production automation
The automatic laser welding machine allows you to significantly reduce costs:
• reduction of manual labour
• fewer production errors
• no consumables
• lower energy consumption
• shorter lead times
It is an investment that pays for itself quickly thanks to increased production efficiency and quality.
Comprehensive Smart Laser support
Together with the machine we provide:
• professional operation and health & safety training
• installation at the customer's site
• documentation
• warranty and post-warranty service
• technical support
Book a demonstration and see how the 5-axis automatic laser welding machine can automate and speed up production in your company.
Technical specification
| Laser power | 2000W |
| Laser type | Fibre laser |
| Control system | 5-axis |
| Laser wavelength | 1080 nm |
| Laser source | Max Photonics |
| Power adjustment range | 5% - 100% |
| Beam quality | 1.4 M2 |
| Welding speed | from 0 to 120 mm/s |
| Laser operating mode | Single mode |
| Laser source lifetime | 80,000 hrs |
| Recommended welding thickness | 0.5-3 mm |
| Control system | NC06-PC Riselaser |
| Fibre cable length | standard 10 m |
| Total energy consumption | 8 Kwh |
| Maximum working area | 1000 x 600 x 400 mm |
| Maximum working height | 500 mm |
| X/Y/Z axis positioning speed | 25 m/min. |
| X-axis repeatability | ±0.02 mm |
| Y-axis repeatability | ±0.02 mm |
| Z-axis repeatability | ±0.01 mm |
| X-axis positioning accuracy | ±0.05/1000 mm |
| Y-axis positioning accuracy | ±0.05/1000 mm |
| Z-axis positioning accuracy | ±0.02/100 mm |
| Cooling | Water |
| Laser cooling system | S&A or Hanli |
| Operating temperature | 10 - 40 |
| Preview | CCD camera with weld preview |
| Rotary device with chuck | 180-200 |
| Wire feeder | automatic |
Ask about product
Laser Welding
What our clients say
5 (231)Profesjonalna i kompleksowa obsługa klienta na najwyższym poziomie.
Pan Sebastian przyjechał do nas na prezentację w ciągu 2 dni na drugi koniec Polski.
Wszystko szczegółowo wyjaśnił.
Po zakupie urzadzenia, dostarczył je osobiście, uruchomil i przeszkolił nasz zespół szybko i sprawnie.
Zakupiona spawarka laserowa 4w1 od Smart Laser w porównaniu z tą na której pracowaliśmy wcześniej pomimo teoretycznie takich samych parametrów technicznych wyraźnie dysponuje większą mocą. Jest prosta w obsłudze i posiada menu w języku polskim.
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